RUBBER TEST REPORT

The quality of our final products starts with raw materials. Major suppliers are subjected to on site audits by our Quality and Purchasing Personnel and must supply lot to lot test data and regular statistical summaries. From there, quality control continues. Using statistical process control methods and computer analysis, we perform quality checks of products and equipment throughout the manufacturing process Operator controlled SPC is used wherever possible. We monitor everything precisely before, during, and after the manufacturing process. Nothing is shipped unless it meets our rigorous requirements.

Many of our automotive and appliance customers have audited our facility and procedures. We have received excellent ratings. We welcome the opportunity for our customers to see our manufacturing facilities, the quality of our products and our research and development to discuss the key features of existing and future products.

We at Horizon Rubber Products Ltd. are committed to total customer “Internal and External” satisfaction by delivering quality product. We always improving our selves through customer interaction, on mutually agreed terms.

Quality Policy  
We shall achieve Global Quality and Reliability Standards by :

S. NO

TECHNICAL CHARACTERISTIC

As customer 
Requirement

Obser. Remarks
1.
Hardness 

Shore A

-

-

-

2.
Tensile Strength

KG/CM

-

-

-

3.
Elongation  

%

-

-

-

4.
Specific  Gravity

GM/CM

-

-

-

5. Change In  Volume In Astm.-2 Oil For 24 Hours At 100°C - - -
6. Change In Volume In Astm.-Fuel -B 24 Hours At 50°C - - -
7. Change In Volume In HSD For 24 Hours At 100°C - - -
8. Change In Volume In  Water For 48 Hours At 100°C - - -
9. Change In Volume In  Air For 48  Hours At 100°C - - -
10. Change In Volume In  Petrol For 24  Hours At Room Temp. - - -
11. Change In  Volume For Steam For 48 Hours At 100° - - -
12 In Hot Air For 100 Hours At 120°C - - -
13. In Cold Resistance For 2 Hours At 30°C - - -
13. Compression set for 24 Hours at 30 - - -

DIMENSIONAL AND VISUAL CHECKS

S.No Nature of Check Frequency of Test Control Action
1. Visually Checked 100%
  • Rejected
  • Shift Wise rejection report given to production Department for Necessary Follow-Up

Meeting & Personal Interaction with Workers and Staff and other concerned persons to discuss reason for rejection  when they occur.

2. Hardness 50% (Out of every shift of every Machine
  • Rejected if not proper

  FACILITIES

Laboratory:  The unit has well equipped laboratory for conducting all types of physical chemical and Micro Structure Test etc to supply zero Defect Product.

  1. Chemical Analysis Equipment
  2. Oil Immersion Test
  3. Dry Oven Test
  4. Hardness Tester
  5. Elongation and Tensile Strength
  6. Compression Set Test
  7. Temperature Measuring Equipment with Digital Display
  8. Specific Gravity Test and Ash Content

     Proper records and Documentation are being maintained on Regular basis

    Calibration of all laboratory equipment's are being used to be done on regular intervals with proper      Documentation

DIES MACHINE SHOP: Our Unit has engaged Qualified Persons to make dies for us as per drawing of our customer dies are designed and developed to suit the moulding machine keeping in view of the nature of items. These dies are subjected for regular check up and proper record and documentation have also been maintained.

Maintenance/Repairs of Dies are made if any  spot found on moulding part at the time of visual regregation.

Laboratory
We understand that,to ensure desired customers quality, a systematic and scientific test approach is  required at various stages of material flow. To fulfill this we maintain a well equipped laboratory our aim is to give a Zero defect Product Totally tested for Physical, Chemical and Micro structure Defects Our LAB is equipped with

 

Contact Person .:

Praveen K. Kapoor  +91-98111-59884

HORIZON RUBBER PRODUCT LTD.

Corporate office .:

E-18 , Nehru Ground, N.I.T.  Faridabad 
Haryana, INDIA

Tel .:  

+91-129-2422802,2422803,4002445,4003233

Fax .:

+91-129-2419155, 4003266

Works.:

P No : 9 MUJHERI INDUSTRIAL AREA  MUJHERI ROAD, NEAR. N.T.P.C BALLABGARH,FARIDABAD-(HARYANA) 

Tel .:  

91- 129-2422802,2422803,

Fax .:

91-129-2419155, 4003266

Mobile .:

91-98713-55523.92122-19884, 92127-11884

E-mail .:

info@horizonrubber.com
horizonrubber@sify.com
kapoor@horizonrubber.com






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